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Ford Expedition vs Hyundai Santa Fe

Two fullsize SUVs compared on the numbers that matter β€” maintenance cost, reliability, and insurance.

Buy the Ford Expedition if its specific features or size suit your needs better.
Buy the Hyundai Santa Fe β€” lower 5-year cost and better reliability.

Maintenance and ownership cost

Ford ExpeditionHyundai Santa Fe
Annual maintenance$861$515winner
5-year total cost$4,305$2,575winner
Reliability score6 / 108 / 10winner
Major repair risk (5yr)15%10%winner
Cargo space108.5 cu ftβ€”
Starting price (new)$63,400$35,050winner
Best years to buyβ€”2011, 2018

Which is more reliable?

Ford ExpeditionHyundai Santa Fe
RepairPal score6 / 108 / 10winner
NHTSA complaints / 100k272.2251.5winner
Years to avoid2010, 2014, 20172017, 2019, 2023
Value retained Β· 3 yr68.4%72.5%winner
Value retained Β· 5 yr47.4%54.4%winner
Value retained Β· 7 yr33.7%42%winner

What breaks β€” and what it costs

Ford ExpeditionHyundai Santa Fe
Engine18.2%winner45.2%
Electrical10.0%5.1%winner
ADAS8.0%winner8.8%
Brakes6.4%5.7%winner
Suspension2.0%β€”winner
Steeringβ€”winner4.5%
Fuel system2.3%2.0%winner
Tires/Wheelsβ€”winner2.3%
Glass/Windows2.5%winner2.9%
Airbags2.5%2.1%winner
Lighting1.7%1.2%winner
Seatbelt3.4%β€”winner

One major repair on either model can run $1,500–4,000. A warranty caps your exposure, especially on known problem years.

Which is cheaper to insure?

Ford ExpeditionHyundai Santa Fe
Avg annual premium$2,681$2,430winner

Common questions

The Expedition costs $861/year to maintain β€” $77 above the fullsize segment average of $784. Repair frequency of 25% is well below the class average of 40% β€” the lowest in the fullsize segment. Reliability score of 6 and major repair probability of 15% both match segment averages. Above-average cost, but meaningfully lower repair frequency than most fullsize rivals.
How we calculated this. Maintenance costs and reliability scores from RepairPal. Complaints and recalls from NHTSA. Fuel economy from the EPA. Insurance averages from CarEdge. Pricing from KBB. Depreciation from iSeeCars. Full methodology β†’