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Ford Expedition vs Chevrolet Suburban

Two fullsize SUVs compared on the numbers that matter β€” maintenance cost, reliability, and insurance.

Buy the Ford Expedition to minimise 5-year ownership cost.
Buy the Chevrolet Suburban if long-term reliability matters most.

Maintenance and ownership cost

Ford ExpeditionChevrolet Suburban
Annual maintenance$861winner$944
5-year total cost$4,305winner$4,720
Reliability score6 / 106 / 10
Major repair risk (5yr)15%15%
Cargo space108.5 cu ft144.5 cu ftwinner
Starting price (new)$63,400winner$66,000
Best years to buyβ€”β€”

Which is more reliable?

Ford ExpeditionChevrolet Suburban
RepairPal score6 / 106 / 10
NHTSA complaints / 100k272.20winner
Years to avoid2010, 2014, 20172021, 2022, 2023
Value retained Β· 3 yr68.4%β€”
Value retained Β· 5 yr47.4%49.6%winner
Value retained Β· 7 yr33.7%β€”

What breaks β€” and what it costs

Ford ExpeditionChevrolet Suburban
Engine18.2%winner48.9%
Electrical10.0%5.7%winner
ADAS8.0%5.9%winner
Brakes6.4%2.8%winner
Suspension2.0%β€”winner
Fuel system2.3%winner6.1%
Tires/Wheelsβ€”winner1.9%
Glass/Windows2.5%1.4%winner
Airbags2.5%winner2.8%
Lighting1.7%winner1.9%
Seatbelt3.4%2.4%winner

One major repair on either model can run $1,500–4,000. A warranty caps your exposure, especially on known problem years.

Which is cheaper to insure?

Ford ExpeditionChevrolet Suburban
Avg annual premium$2,681$2,542winner

Common questions

The Expedition costs $861/year to maintain β€” $77 above the fullsize segment average of $784. Repair frequency of 25% is well below the class average of 40% β€” the lowest in the fullsize segment. Reliability score of 6 and major repair probability of 15% both match segment averages. Above-average cost, but meaningfully lower repair frequency than most fullsize rivals.
How we calculated this. Maintenance costs and reliability scores from RepairPal. Complaints and recalls from NHTSA. Fuel economy from the EPA. Insurance averages from CarEdge. Pricing from KBB. Depreciation from iSeeCars. Full methodology β†’